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XW-1520 飞达全自动模切机Feeder  Automatic Die Cutting Machine

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产品描述

XW-1520 飞达全自动模切机Feeder  Automatic Die Cutting Machine

 

1. 技术参数

型号 Brand\Model

XINGWEI / XW-1520

最大过纸 Max. Paper size

1520*1100 mm

最小过纸 Min. Paper size

550*450 mm

最大切纸 Max. die-cutting size

1500*1080 mm

最大模切压力 Max. die-cutting pressure

300 Tons

适合纸张 Paper processed


Cardboard250-2000gsm;

Corrugated board≤8 mm

最大机械速度 Max. machine speed

5000 sheets/hour

最大给纸高度 Max. Feeding pile height

1600mm(above the level)

最大收纸高度 Max. Delivery pile height

≤ ±0.15mm

模切精度 Die-cutting precision

23 KW

总功率 Total power

8mm

牙排叼口 Minimal Gripper margin

18.5 tons

重量 Weight

9000X4500X2300 mm(LxWxH)

外形尺寸 Overall Dimensions

ISO9001-2008, CE Certificate

证书 Certification

380V/3Phase/50Hz

电压 Power voltage

Air compressor 0.36m3/min

 

局部介绍:

一、 给纸部分和输纸部分

给纸部分:

  1. 本系列机型最大的特点是实现了给纸部全自动飞达与半自动人工之间的转化,由此大大降低了传统全自动机型对纸张的要求,增加了机器对纸张的适用范围,做到了从卡纸到瓦楞纸,再到灰板纸等各种类型的无所不能。
  2. 本机是全自动模切机与半自动模切机的结合体,实现了用最适合的模切工艺做最适合的产品的理念。
  3. 加大后的给纸头(飞达头)9个吸嘴,可运用不同的纸的厚度,递纸嘴5个,平行送纸且都能单独调整。提纸嘴4个,且能上下运动,增大行程,特别是小瓦楞纸,绝对好用。大功率风泵,吸力强,调整方便,分纸可靠,高速稳定。
  4. 独特的副给纸,预码纸,可主副转换,实行不停机连续给纸。
  5. 为提高工作效率,给纸收纸全部是台湾双速减速电机,使用寿命长,扭力大,双速电机下降速度快,节省时间。

输纸部分:

  1. 输纸部分采用不锈钢板防止生锈,输纸稳,容易到位。
  2. 纸张定位采用推拉两种装置,转换方便,来适用不同纸张。

二、 模切部分

  1. 淘汰了由于铸造墙板拉力小,没有时效所产生的变形大的铸件墙板,采用了与日本一样的钢质墙板。使之拉力增大即压力增大,结实耐用,不变形。
  2. 台湾高压油泵,对油路运用强压式润滑,减少机件的磨损,增加油温冷却器对润滑油进行冷却,对主链条进行定时润滑,提高设备使用效率。
  3. 新颖的传动机构,实行高速模切,高精度的摆杆平台,提高了垫板速度(几乎不用垫),要知道,很多厂家存在压力不平的问题。
  4. 叼纸牙排链条德国进口,确保使用寿命和稳定的模切精度。
  5. 台湾的间歇机构,是模切机的主要传动要件,它能提高模切速度、模切精度,降低设备噪音,如果用国产的一定达不到速度和精度。
  6. 意大利进口气动刹车离合和旋转接头,符合欧洲标准,离合迅速,力大平稳,寿命长,噪音低。

三、 收纸部分

  1. 自动吸纸,整齐有序
  2. 不停机收纸栅板,提高效率,当纸堆达到高度需要拉走时,将收纸栅板推入换上另一块收纸板时拉出,从而达到不停机收纸。
  3. 气动取样,可随时查看模切纸张,非常方便。

四、 电控部分

  1. 电控系统采用日本欧姆龙PLC电脑自动控制,从给纸、输纸到模切、收纸,全自动检测、控制,日本东芝变频器,加上台湾电机为机器提供强劲的动力。
  2. 人机界面显示系统,能显示各种工作状况,指出故障发生部位并提出解决办法。

配有各种安全保护装置,发生故障时声光报警,并自动停机确保人机安全。

 

Advantages of XW-1300 Feeder Automatic die-cutting machine

 

1. Paper Feeding and Paper Conveying Unit

  1. Paper Feeding Unit

 

  1. The enlarged paper feeding head (Feeder head) has 9 suction nozzles applicable for paper in different thicknesses and 5 paper feeding nozzles which can be independently adjusted for parallel paper feeding. It also has 4 paper lifting nozzles which can move up and down in a large stroke especially applicable for small corrugated paper. The large power wind pump provides a high suction force. It can be conveniently adjusted; paper can be divided reliable, and it runs fast and stably.
  2. By the special secondary paper feeding and preliminary paper stacking, the primary and secondary can be shifted to ensure uninterrupted paper feeding.
  3. To improve the working efficiency, paper feeding and collecting are realized by Taiwan Chenggang dual-speed reduction motor which provides a long service life and a high torsional force, and it saves time due to its high lowering speed.
  1. Paper Conveying Unit

 

  1. The paper conveying part is made of stainless steel plate to prevent rust and provide stable and correct paper conveying.
  2. Paper is positioned by a pushing unit and a pulling unit which can be shifted conveniently for different specifications of paper.

2Die-cutting Unit

  1. The cast wall plate is rejected because of its low pulling force but high deformation, and steel wall plate is applied like Japan machines. The pulling force is enlarged, i.e. the pressing force is enlarged, and it becomes firm and endurable without any deformation.  

  

  1. The oil route is forcibly lubricated by a HP oil pump as made in Taiwan to reduce wearing, an oil cooler is added to cool the lubricating oil, and the main chain is lubricated timely to improve the operation efficiency.
  2. The novel transmission mechanism provides high speed die-cutting, and the highly precise swing link platform improves the padding speed (almost without padding), as it is known the pressure can be hardly balanced in most of other common machines.
  3. The pneumatic plate locking unit can fix the upper frame more firmly and faster. In our die-cutting machine, the front, back, left and right are pneumatically locked simultaneously to realize a high correctness and a high speed. However, common machines are tightened by screws.
  4. The paper holding rack chain is imported from Germany, which provides a long service life and a stable die-cutting precision.
  5. The Taiwan intermittent mechanism is the main transmission part of the die-cutting machine, and it improves the die-cutting speed and precision and reduces the device noise, while the speed and precision cannot be realized by any domestic mechanism.
  6. The torque limiter is equipped with overload protection. The primary and secondary units can be separated at any overload to ensure the machine can be operated safely. The Italia pneumatic brake and clutch with Japan SMC rotary joint comply with the European standard. They provide fast clutching, high and stable force, long service life and low noise.

3Paper Collecting Unit

  1. Paper can be collected automatically and orderly.
  2. The efficiency is improved by an uninterrupted paper collecting grid plate, and when paper is stacked to the specified height, the paper collecting grid plate will be replaced by another plate for uninterrupted paper collecting.
  3. By the pneumatic sampling, the die-cut paper can be conveniently inspected at any time.

4Electrical Control Unit

  1. The electrical control system is Japan Omron PLC computer automatic control for fully detecting and controlling, and the Japan Omron frequency converter with Taiwan main motor provides high power for paper feeding, paper conveying, die-cutting, and paper collecting.
  2. The human-machine interface can display various working conditions, indicate fault positions and give solutions.
  3. The machine is equipped with various safety protection units. A visible and audible alarm will be given at any fault, and the machine will be automatically shut down to protect personal and device safety.
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